Welcome to our comprehensive guide on Ketron PEEK 1000, an exceptional thermoplastic material that is highly regarded for its thermal stability, mechanical strength, and chemical resistance. In this data sheet, we will explore the crucial specifications and properties of Ketron PEEK 1000, providing you with the information you need to make informed decisions and optimize your Singapore applications.
At its core, Ketron PEEK 1000 is a semi-crystalline material known for its outstanding thermal stability and sharp melting point. With a heat deflection temperature of 160°C (320°F), it can withstand continuous service temperatures of up to 250°C (320°F). PEEK 1000 exhibits a glass transition temperature (Tg) of approximately 145°C (290°F) and a melting point of 340°C (644°F).
When it comes to thermal properties, Ketron PEEK 1000 stands out. It possesses a lower thermal conductivity compared to most engineering plastics, making it an ideal choice for applications that require good insulation. Furthermore, this remarkable material exhibits a low coefficient of linear thermal expansion, ensuring dimensional stability even in varying temperature conditions.
Mechanically, Ketron PEEK 1000 is exceptionally strong and rigid. With a density of 1.31 g/cm³, it offers superb tensile strength, hardness, and impact resistance. Its high flexural modulus and strength make it suitable for applications that require dimensional stability and load-bearing capabilities.
In terms of chemical resistance, Ketron PEEK 1000 truly shines. It demonstrates excellent compatibility with acids, bases, organic solvents, hydrocarbons, halogens, and steam/hot water. This broad chemical resistance allows PEEK 1000 to be utilized in various industries, from chemical processing to food and beverage, and even medical and bioprocessing.
With its exceptional properties, Ketron PEEK 1000 finds applications in a wide range of industries. It is extensively used in medical and bioprocessing for surgical instruments, orthopedic implants, and more. In chemical processing, it serves as a reliable choice for components such as seals, gaskets, and pumps. Moreover, PEEK 1000 is highly sought after in aerospace, automotive, and mobility applications where its strength-to-weight ratio and durability contribute to improved performance and fuel efficiency.
In conclusion, Ketron PEEK 1000 is a high-performance material that offers exceptional thermal stability, mechanical strength, and chemical resistance. Its versatile properties make it an ideal choice for demanding Singapore applications across various industries. To delve deeper into the specifications and characteristics of Ketron PEEK 1000, feel free to download the datasheet here.
Thermal Properties of Ketron PEEK 1000
Ketron PEEK 1000 is known for its exceptional thermal stability and impressive range of thermal properties. Understanding its heat deflection temperature, glass transition temperature, melting point, thermal conductivity, and coefficient of linear thermal expansion is crucial for evaluating its suitability for various applications.
Heat Deflection Temperature
Ketron PEEK 1000 boasts a heat deflection temperature of 160°C (320°F). This demonstrates its ability to withstand high temperatures without significant deformation or loss of mechanical properties. This makes it a reliable choice for applications that involve exposure to elevated temperatures.
Glass Transition Temperature
The glass transition temperature (Tg) of Ketron PEEK 1000 is approximately 145°C (290°F). Tg is the temperature at which the material transitions from a rigid, glassy state to a softer, more flexible state. This property is important to consider in applications where PEEK may be subjected to thermal cycling or temperature fluctuations.
Ketron PEEK 1000 has a melting point of 340°C (644°F). This characteristic signifies the temperature at which the material transitions from its solid state to a molten state. The high melting point of PEEK adds to its robustness and suitability for demanding environments.
Ketron PEEK 1000 exhibits lower thermal conductivity compared to many other engineering plastics. It has a thermal conductivity value of 0.25 W/(K.m) (ISO) and 1.75 BTU in./(hr.ft².°F) (ASTM). This low thermal conductivity makes it a suitable choice for applications where heat insulation is desired or where temperature control is essential.
Coefficient of Linear Thermal Expansion
PEEK 1000 has a lower coefficient of linear thermal expansion compared to other common engineering plastics. The coefficient of linear thermal expansion is a measure of how much a material expands or contracts due to temperature changes. The lower the coefficient, the more dimensionally stable the material remains when exposed to temperature variations.
|Heat Deflection Temperature
|Glass Transition Temperature (Tg)
|0.25 W/(K.m) (ISO) / 1.75 BTU in./(hr.ft².°F) (ASTM)
|Coefficient of Linear Thermal Expansion
|Lower compared to other common engineering plastics
Mechanical Properties of Ketron PEEK 1000
Ketron PEEK 1000 is renowned for its exceptional mechanical properties, making it a top choice for various industrial applications. Let’s explore the key mechanical properties of this high-performance thermoplastic.
The tensile strength of Ketron PEEK 1000 is an impressive 115 MPa (16,000 PSI). This indicates its ability to withstand pulling forces without deformation.
Ketron PEEK 1000 exhibits excellent hardness, with Rockwell M values of 105 (ISO) and 100 (ASTM). It also has a Rockwell R hardness of 126 (ASTM), showcasing its resistance to indentation and wear.
When it comes to impact resistance, Ketron PEEK 1000 performs exceptionally well. It has a Charpy impact strength of 3.5 kJ/m² (notched, ISO), indicating its ability to absorb energy without fracturing.
Flexural Modulus and Strength
Ketron PEEK 1000 possesses a high flexural modulus of 600 KSI (ASTM), showing its stiffness under bending stress. Additionally, it has a flexural strength of 170 MPa (ISO) and 25,000 PSI (ASTM), emphasizing its resistance to bending without breaking.
Overall, Ketron PEEK 1000 demonstrates exceptional mechanical properties, including high tensile strength, impressive hardness, excellent impact resistance, and remarkable flexural modulus and strength. These properties make it an ideal choice for demanding applications that require durability, strength, and reliability.
Chemical Resistance of Ketron PEEK 1000
Ketron PEEK 1000 is renowned for its impressive chemical resistance, making it a versatile thermoplastic material suitable for various applications. Its resistance extends to acids, bases, organic solvents, hydrocarbons, halogens, as well as steam and hot water. This exceptional chemical compatibility enables the use of Ketron PEEK 1000 in diverse industries, including chemical processing, battery components, water treatment, chromatography, chemical storage, and sterilization/cleaning processes.
PEEK’s ability to withstand exposure to different chemicals is crucial in maintaining long-term functionality and reliability in these demanding Singapore applications. Furthermore, its high thermal resistance and low moisture absorption contribute to its resilience and excellent chemical compatibility.
Chemical Resistance Chart of Ketron PEEK 1000
For a comprehensive overview of Ketron PEEK 1000’s chemical resistance, refer to the following chart:
|Acids (e.g., sulfuric acid, hydrochloric acid)
|Bases (e.g., sodium hydroxide, potassium hydroxide)
|Organic solvents (e.g., acetone, ethanol)
|Hydrocarbons (e.g., gasoline, diesel fuel)
|Halogens (e.g., chlorine, fluorine)
|Steam and hot water
Applications of Ketron PEEK 1000
Ketron PEEK 1000, with its exceptional properties, finds a wide range of applications in various industries. Let’s explore some of the key industries where Ketron PEEK 1000 plays a vital role:
1. Medical & Bioprocessing
In the medical and bioprocessing industry, Ketron PEEK 1000 is highly valued for its biocompatibility and excellent mechanical properties. It is widely used for surgical instruments, tool handles, orthopedic implants, and dental abutments, ensuring reliability and durability in critical medical applications.
2. Chemical Processing & Advanced Fluid Management
Ketron PEEK 1000 is the preferred choice in chemical processing and advanced fluid management applications due to its exceptional chemical resistance and long-term performance. It is ideal for components like labyrinth seals, gaskets, o-rings, and pumps, where reliability and leakage prevention are critical.
3. Food, Beverage, Pharma, and Packaging
In the food and beverage, pharmaceutical, and packaging industries, Ketron PEEK 1000 is widely used for high-wear, high-impact components that require excellent mechanical strength and chemical resistance. It is utilized in conveyor components, scrapers, wear strips, guide rails, rollers, gears, and slide plates, ensuring reliable and efficient operation in demanding environments.
4. Aerospace, Automotive, and Mobility
The aerospace, automotive, and mobility sectors require materials that offer high performance, lightweight design, and fuel efficiency. Ketron PEEK 1000, with its exceptional strength-to-weight ratio, is utilized in transportation components such as engine components, bearings, gears, and bushings, ensuring reliable performance in demanding applications.
As we can see, Ketron PEEK 1000 has a wide range of applications across diverse industries, thanks to its exceptional properties and performance. Its high thermal stability, chemical resistance, and mechanical strength make it a versatile choice for critical applications where reliability and performance are paramount.
Ketron PEEK 1000 is a high-performance thermoplastic material that offers outstanding thermal stability, mechanical properties, and chemical resistance. It is a versatile material that finds applications across various industries, including medical, chemical processing, food and beverage, aerospace, and automotive. The comprehensive data sheet provides detailed specifications and properties, making it a valuable resource for engineers and designers.
With its exceptional heat deflection temperature of 160°C and continuous service temperature of 250°C, Ketron PEEK 1000 is capable of withstanding demanding thermal environments. Its low coefficient of linear thermal expansion and excellent dimensional stability make it an ideal choice for applications requiring precise tolerances and minimal thermal expansion.
The mechanical properties of Ketron PEEK 1000, including high tensile strength, hardness, and impact resistance, combined with its low density, ensure exceptional overall performance and durability. The material’s excellent chemical compatibility with acids, bases, solvents, hydrocarbons, halogens, and steam/hot water further enhances its suitability for a wide range of challenging environments.
Whether it’s in medical devices, chemical processing equipment, food and beverage machinery, or aerospace components, Ketron PEEK 1000 delivers reliable and consistent performance. Its exceptional properties and performance make it an excellent choice for demanding Singapore applications, where reliability and durability are of utmost importance.
What are the thermal properties of Ketron PEEK 1000?
Ketron PEEK 1000 has a heat deflection temperature of 160°C (320°F), a glass transition temperature (Tg) of around 145°C (290°F), and a melting point of 340°C (644°F). It has lower thermal conductivity and a lower coefficient of linear thermal expansion compared to other common engineering plastics.
What are the mechanical properties of Ketron PEEK 1000?
Ketron PEEK 1000 has a tensile strength of 115 MPa (16,000 PSI) and a tensile strain at yield of 5%. Its hardness values range from Rockwell M hardness of 105 (ISO) to Rockwell R hardness of 126 (ASTM). It also exhibits high impact strength, flexural modulus, and flexural strength.
What is the chemical resistance of Ketron PEEK 1000?
Ketron PEEK 1000 is resistant to acids, bases, organic solvents, hydrocarbons, halogens, and steam/hot water. It is suitable for applications involving chemical processing, battery components, water treatment, chromatography, chemical storage, and sterilization/cleaning processes.
What are the applications of Ketron PEEK 1000?
Ketron PEEK 1000 has a wide range of applications. It is used in the medical and bioprocessing industry for surgical instruments, tool handles, orthopedic implants, and dental abutments. In chemical processing and advanced fluid management, it is ideal for components like labyrinth seals, gaskets, o-rings, and pumps. It is also used in the food processing, beverage, pharmaceutical, and packaging industries for high-wear, high-impact components. Additionally, it finds use in aerospace, automotive, and mobility applications for transportation components that require high performance and lightweighting for fuel efficiency.